Custom Embroidered Caps & Hats | San Jose Embroider Hats
Instant quoting available on thousands of custom products

Printed Right Guarantee

We guarantee to print your products exactly as you envisioned. If we get it wrong, we’ll print it again at no extra cost. Receive expert graphic, design and printing help whenever you need it.

Receive expert design help whenever you need this.

Vibrant + High Quality Prints

Printed in-house to ensure your logo is vivid and durable, resulting in custom products that last. All custom orders are reviewed by our staff before payments are processed.

All custom orders are reviewed by our staff before payments are processed.

Pay After you Approve

Place your order free of charge on our site. Our artists will refine your artwork and send it for your approval.

Trusted by 20,000+ companies

We print tshirts for Disney Canada!
University of Pennsylvania has ordered custom clothing from Coastal Reign.
Microsoft Vancouver chooses Coastal Reign for their embroidered zip hoodies.
Netflix has ordered custom clothing from Coastal Reign.
Princeton student clubs love our design services and free shipping!
Coastal Reign has printed for Ebay!
Amazon chooses Coastal Reign to print their team specific hoodies and shirts!
Tedx orders custom clothing from Coastal Reign.
Close-up of embroidery on a hat, showcasing the logo of a Canadian barber shop stitched on the front panel.
Bold 3D puff embroidery created for chime.io, showcasing raised stitching and premium craftsmanship.
Custom hat with a multi-colour embroidered corgi, combining playful design with premium stitching.
Close-up of brewery-themed caps with professionally embroidered logos, designed for staff or merchandise.
Eye-catching multicolor embroidery featuring intricate detailing and bold threadwork.
Branded hats with vibrant embroidered patches, highlighting texture and stitching quality.
Stylish hat with a branded leather patch, perfect for retail or promotional use.
Embroidery design on a trucker hat, created for a local craft brewery to showcase their brand.

Custom Hats San Jose

Coastal Reign is a leader in custom apparel and products, specializing in high-quality branding solutions for businesses and organizations. All of our embroidery is done in-house, ensuring a professional and durable finish on every custom hat.


We offer a wide range of custom hat styles, including snapbacks, toques, and more, all ready to showcase your logo or design. Our customization options include puff embroidery, woven labels, sublimated patches, embroidery patches, and leather patches. Flat embroidery stands out as a favourite for its sleek and polished look.


Designing your custom hat is easy—upload your logo or design and let us handle the rest. With our in-house embroidery process, you’ll receive a product that exceeds expectations every time. We also offer free shipping to anywhere in San Jose, California.

Close-up of a Yell logo embroidered onto the front panel of a structured cap.

Why Coastal Reign for Custom Hats?


  • No minimum order required, start small or order in bulk
  • Free digital mockups before you commit
  • Fast production timelines with quick turnarounds
  • A wide range of hat styles, from flexfit to baseball hats and snapbacks

We make it easy to bring your cap design ideas to life. Whether you’re ordering for corporate events, retail, team uniforms, or personal projects.


Embroidery


Direct embroidery is a highly popular customization method for hats. By sewing thread directly into the hat’s fabric, designs are created one stitch at a time. This method produces high-quality, multi-colour designs with remarkable detail. Our embroidery is handled entirely in-house to guarantee precision and quality.


Example of custom embroidery work featuring a client’s logo stitched with precision and care.
Close-up of raised puff embroidery stitched with the Dueck Cadillac logo, creating a textured, dimensional effect on a cap.

Puff Embroidery (Specialty Print Upon Request)


Puff embroidery is a specialized embroidery option that adds a bold, three-dimensional effect to your custom hats. This technique uses foam beneath the embroidery, lifting the design off the fabric for a raised and textured appearance.


Woven Labels


Custom-woven labels offer a stylish way to make your hats stand out. These labels are created by weaving threads into your chosen design, and they are sewn onto your preferred hat, adding a personal and polished detail.


Custom woven label applied to an AS Colour hat, combining subtle branding with a retail-ready look.
Custom flat brim hat with a high-quality embroidered patch, perfect for streetwear or promotional apparel.

Embroidered Patches


Embroidered patches are a durable and stylish choice for customizing hats. Created on a high-density twill backing, these patches are applied to the hat for a premium look. Although they are not ideal for fine details, they are great for showcasing bold designs or logos.


Leather Patches


Stand out with Custom Leather Patch Hats. These patches are laser engraved for a clean and modern look. The engraving process uses a precise laser to etch your design into the leather, delivering a high-quality and detailed finish. The leather patch is then sewn securely onto the hat style you select.


Custom leather hat patch featuring a laser-engraved fishing logo—perfect for outdoor or lifestyle brands.
Custom-designed sublimated patch applied to a mesh-back trucker hat for branded headwear.

Sublimated Patches


Sublimated patches are a specialty print method ideal for detailed and colourful designs. The design is printed by dyeing the patch with ink, while the edges are embroidered to add a refined touch. This process allows for exceptional detail and vibrant colours, making sublimated patches a great choice for custom hats.


Premium Materials & Brands

Your hat deserves a strong foundation. That’s why we only carry quality brands and durable materials like cotton, polyester, synthetic blends, and foam or mesh panels for breathability.

Our lineup includes:

  • Nike and Adidas – iconic names in retail and promo
  • Yupoong, Flexfit, and more – a staple in branded headwear

These pair perfectly with your existing custom apparel, like hoodies, jackets, or t-shirts, so you can keep your brand visible across your entire wardrobe.

Frequently Asked Questions

How long does it take to make custom hats San Jose?

If next-day service is needed, custom hats can be produced quickly at our facility. Otherwise, the standard turnaround time is approximately two weeks. Check the product’s page for detailed turnaround times, rush options, and expedited shipping services.


Is there a minimum quantity required to order custom caps?

For custom hats no minimum is required. However, please note that our pricing is based on quantity, meaning bulk orders will allow for a lower unit cost.


How do I order custom hats?

Our ordering process is hassle-free: upload your logo or design into our online designer, adjust the placement to your liking, add the item to your cart, and check out. After placing your order, our team will send you a digital mockup for approval. Once the mockup is approved and payment is received, we’ll begin production.


Can I customize style and decoration?

Yes! Choose between flat embroidery, 3D puff, or patches, depending on your design.


Are your hats sustainable?

We offer select sustainable and eco-conscious garment options. Just ask; we’re happy to help you choose.


Over 1,000,000 items printed... Check out our reviews!

Brands Offered

Brand logo for Carhartt, one of the many brands we offer
Brand logo for Adidas, one of the many brands we offer
Brand logo for Nike, one of the many brands we offer
Brand logo for AS Colour, one of the many brands we offer
Brand logo for Helly Hansen, one of the many brands we offer
Brand logo for Northface, one of the many brands we offer
Brand logo for Columbia, one of the many brands we offer
Brand logo for Herschel Bags, one of the many brands we offer
Brand logo for Roots, one of the many brands we offer
Brand logo for Gildan, one of the many brands we offer
Brand logo for Champion, one of the many brands we offer
Brand logo for Tentree, one of the many brands we offer
Brand logo for Russell Athletics, one of the many brands we offer
Brand logo for Bella and Canvas, one of the many brands we offer