Custom Hats San Diego

Flat Brimmed Hat against a gray background

Printed Right Guarantee

We guarantee to print your products exactly as you envisioned. If we get it wrong, we’ll print it again at no extra cost. Receive expert graphic, design and printing help whenever you need it.

Receive expert design help whenever you need this.

Vibrant + High Quality Prints

Printed in-house to ensure your logo is vivid and durable, resulting in custom products that last. All custom orders are reviewed by our staff before payments are processed.

Pay After you Approve

Place your order free of charge on our site. Our artists will refine your artwork and send it for your approval.

Trusted by 20,000+ companies

University of Pennsylvania has ordered custom clothing from Coastal Reign.

Netflix has ordered custom clothing from Coastal Reign.

Princeton student clubs love our design services and free shipping!

Amazon chooses Coastal Reign to print their team specific hoodies and shirts!

Tedx orders custom clothing from Coastal Reign.

Bold 3D puff embroidery created for chime.io, showcasing raised stitching and premium craftsmanship.

Custom hat with a multi-colour embroidered corgi, combining playful design with premium stitching.

Close-up of brewery-themed caps with professionally embroidered logos, designed for staff or merchandise.

Eye-catching multicolor embroidery featuring intricate detailing and bold threadwork.

Branded hats with vibrant embroidered patches, highlighting texture and stitching quality.

Stylish hat with a branded leather patch, perfect for retail or promotional use.

Custom Hats San Diego

Coastal Reign is a custom hat company that offers free shipping to San Diego, CA. At Coastal Reign we have a fleet of embroidery machines in our warehouse, dedicated to embroidering your logo and slogan ideas on custom hats. Besides t-shirt printing, hats are an extremely popular option for organizations looking to brand themselves.

We have a variety of custom hats available to embroider, all designed to provide a comfy fit for various activities and weather conditions. When it comes to custom hats, there is a wide variety to choose from, including beanies, caps, trucker hats, baseball caps, visors, and flat-brimmed hats. Whether you prefer the warmth and style of beanies made from acrylic or merino wool, or the versatility of caps popular in San Diego, CA, there is something for everyone.

Why Coastal Reign for Custom Hats?

No minimum order required, start small or order in bulk
Free digital mockups before you commit
Fast production timelines with quick turnarounds
A wide range of hat styles, from flexfit to baseball hats and snapbacks

We make it easy to bring your cap design ideas to life. Whether you’re ordering for corporate events, retail, team uniforms, or personal projects.

Embroidery

One of the most popular print methods for hats is direct embroidery. Custom embroidery is done by the thread sewn in and out of the hat’s fabric, creating the design one stitch at a time. Embroidered hats allow for a multi-colour, detailed and high-quality print.

Puff Embroidery

Puff embroidery is a specialty embroidery method that can be requested. When using puff embroidery the design is embroidered on top of a foam base to create a lifting effect, resulting in the print being raised off the garment creating a three-dimensional effect on your custom hats.

Woven Labels

If you want to add a personalized touch to your hats, custom-woven labels are a stylish and unique option. Woven labels are made by weaving thread together to create a design. After the woven label is printed we sew them onto the custom hat of your choice!

Custom woven label applied to an AS Colour hat, combining subtle branding with a retail-ready look.

Custom flat brim hat with a high-quality embroidered patch, perfect for streetwear or promotional apparel.

Embroidered Patches

Embroidered patches are a durable and high-quality specialty print option for custom hats. Embroidered patches are printed on a high-density twill backing and then applied to the custom hat. However, these patches are not the best at capturing small and intricate details. This print method is a great way to make your logo or design stand out.

Leather Patches

Make your own logo stand out with Custom Leather Patch Hats. These custom patches are laser engraved. The laser-engraved leather patch creates a sleek, clean look for your custom hats. Leather laser engraving uses a detailed laser to cut out your design on the patch, this allows for a high-quality, detailed print. The leather patch is then sewn onto the hat of your choice.

Custom-designed sublimated patch applied to a mesh-back trucker hat for branded headwear.

Sublimated Patches

Sublimated patches are another specialty print for custom hats. Sublimated patches are printed by dyeing the patch with ink to create a design and then the patch's edges are embroidered. Each molecule of the patch is dyed, allowing for a great amount of detail and colour to be achieved in the design. Sublimated patches are a great option for individuals with a colourful and detailed design.

Premium Materials & Brands

Your hat deserves a strong foundation. That’s why we only carry quality brands and durable materials like cotton, polyester, synthetic blends, and foam or mesh panels for breathability.

Our lineup includes:

Nike and Adidas – iconic names in retail and promo
Yupoong, Flexfit, and more – a staple in branded headwear

These pair perfectly with your existing custom apparel, like hoodies, jackets, or t-shirts, so you can keep your brand visible across your entire wardrobe.

Frequently Asked Questions

How long does it take to make custom hats San Diego?

Typically our standard turnaround for custom hats is around two weeks. You may view the turnaround time for a specific custom hat, by simply clicking on the product's page and viewing the turnaround time on the bottom left.

Is there a minimum quantity required to order custom caps?

No minimum order is required for custom hats. However, our pricing is quantity-based, so larger orders result in a lower cost per hat. Use our online quoting tool to instantly check pricing for your order.

How do I order custom hats?

Our ordering process is straightforward: just upload your design or logo onto our online designer, position it as you like, then add it to your cart and proceed to checkout. Once we receive your order our team will then provide you with a high-quality digital mockup to approve before any payment is taken once you approve your mockup and pay that is when the production process starts.

If you need any assistance, our customer service team is here to assist. They can guide you through placing your order and ensure your designs are print-ready.

Can I customize style and decoration?

Yes! Choose between flat embroidery, 3D puff, or patches, depending on your design.

Are your hats sustainable?

We offer select sustainable and eco-conscious garment options. Just ask; we’re happy to help you choose.

Over 1,000,000 items printed... Check out our reviews!

Brett Swope

8 days ago

We ordered shirts for our vacation Bible school and they are perfect! The customer service was great and they even went out of their way to get our order here faster to ensure they arrived in time for our event. We highly recommend this company. Grand Forks Baptist Church

Aly Clare Leguizamon

13 days ago

The quality of the merchandise and the printing exceeded my expectations!

Taylor McVey

15 days ago

Great service, easy site to use and reasonable prices for larger orders. Only thing to note: Gildan Heavy Blend Hooded Sweatshirt sizes run on the smaller side, so order a size up.

VT Grad 2025

20 days ago

From our Google account, it's clear that we are a graduating class looking for someone to customize our merchandise. We found Coastal Reign, and we were beyond impressed with their services. We specifically spoke with Vivian, who helped us the entire way through. We were extremely happy with our results. Vivian was amazing, and we couldn't have thanked her enough for helping us organize 30+ items.

Aleksandra Salimova

23 days ago

Our company had a great experience with Coastal Reign Printing. Their team was very helpful in fulfilling all of our requests and delivering the order in a short period.

PJ Richards

23 days ago

My experience was fantastic. Angela was great to work with, very helpful and went above and beyond to help with a few of my requests. Thanks! We will for sure come back for future projects!

Nick Milum

23 days ago

Coastal Reign has been my go-to for custom shirts for a while now. They're helpful, responsive, and the quality is unmatched. Highly recommend!

Megan MacDonald

25 days ago

I was searching for a local company to do apparel printing for our gym and came across Coastal Reign. I was beyond pleased with every step of the process from start to finish. I was specifically working with Efraim throughout the ordering process. He was very quick to respond to all of my emails in a very clear and concise manner. He was informative about the products, and committed to meeting the deadlines we needed. The system they use for mock up approvals and quotes was extremely efficient and allowed me to play around with quantities on different garments to see how it would change pricing. Our bulk order had about 100 items which included several different styles, colors, ink colors, and sizes and it arrived perfectly, on time, without a single mistake. Our members only had great things to say about them. I will definitely be using Coastal Reign for all of my future apparel orders and highly recommend them to others!