Custom Hats Houston

Flat Brimmed Hat against a gray background

Printed Right Guarantee

We guarantee to print your products exactly as you envisioned. If we get it wrong, we’ll print it again at no extra cost. Receive expert graphic, design and printing help whenever you need it.

Receive expert design help whenever you need this.

Vibrant + High Quality Prints

Printed in-house to ensure your logo is vivid and durable, resulting in custom products that last. All custom orders are reviewed by our staff before payments are processed.

Pay After you Approve

Place your order free of charge on our site. Our artists will refine your artwork and send it for your approval.

Trusted by 20,000+ companies

University of Pennsylvania has ordered custom clothing from Coastal Reign.

Netflix has ordered custom clothing from Coastal Reign.

Princeton student clubs love our design services and free shipping!

Amazon chooses Coastal Reign to print their team specific hoodies and shirts!

Tedx orders custom clothing from Coastal Reign.

Bold 3D puff embroidery created for chime.io, showcasing raised stitching and premium craftsmanship.

Custom hat with a multi-colour embroidered corgi, combining playful design with premium stitching.

Close-up of brewery-themed caps with professionally embroidered logos, designed for staff or merchandise.

Eye-catching multicolor embroidery featuring intricate detailing and bold threadwork.

Branded hats with vibrant embroidered patches, highlighting texture and stitching quality.

Stylish hat with a branded leather patch, perfect for retail or promotional use.

Custom Hats Houston

Coastal Reign is a custom hat company that offers free shipping to Houston, TX. At Coastal Reign we have a fleet of embroidery machines in our warehouse, dedicated to embroidering your logo and slogan ideas on custom hats. Besides t-shirt printing, hats are an extremely popular option for organizations looking to brand themselves.

We have a variety of custom hats available to embroider. We are able to offer everything from custom-embroidered snapbacks to custom-embroidered toques. For custom hats specifically, we also offer specialty printing methods including, puff embroidery, woven labels, sublimated patches, embroidery patches, and leather patches.

Why Coastal Reign for Custom Hats?

No minimum order required, start small or order in bulk
Free digital mockups before you commit
Fast production timelines with quick turnarounds
A wide range of hat styles, from flexfit to baseball hats and snapbacks

We make it easy to bring your cap design ideas to life. Whether you’re ordering for corporate events, retail, team uniforms, or personal projects.

Embroidery

Direct embroidery is one of the most popular methods for customizing hats. This process involves stitching thread directly into the fabric of the hat, creating the design one stitch at a time. Embroidered hats are known for their ability to showcase multi-colour, detailed, and high-quality designs. All embroidery is done in-house at our facilities, ensuring precision and excellence.

Puff Embroidery (Specialty Print Upon Request)

Available as a specialty option, puff embroidery involves embroidering the design over a foam layer. This technique lifts the design off the surface of the hat, creating a striking three-dimensional effect that adds depth to your custom hats.

Woven Labels

Custom-woven labels are a perfect way to add a unique and sophisticated touch to your hats. Made by weaving threads to create your design, the finished label is sewn onto the hat to give it a professional and personalized look.

Custom woven label applied to an AS Colour hat, combining subtle branding with a retail-ready look.

Custom flat brim hat with a high-quality embroidered patch, perfect for streetwear or promotional apparel.

Embroidered Patches

Embroidered patches are a high-quality and long-lasting option for custom hats. Made on a durable twill backing, these patches are applied to the hat for a standout look. However, this method is better suited for bold designs rather than small, intricate details.

Leather Patches

Make your own logo stand out with Custom Leather Patch Hats. These custom patches are laser engraved. The laser-engraved leather patch creates a sleek, clean look for your custom hats. Leather laser engraving uses a detailed laser to cut out your design on the patch, this allows for a high-quality, detailed print. The leather patch is then sewn onto the hat of your choice.

Custom-designed sublimated patch applied to a mesh-back trucker hat for branded headwear.

Sublimated Patches

Sublimated patches are a specialty print option that works beautifully for custom hats. The design is printed onto the patch by dyeing it with ink, and the edges are finished with embroidery. This process ensures rich colours and fine detail, making sublimated patches perfect for bold and intricate designs.

Premium Materials & Brands

Your hat deserves a strong foundation. That’s why we only carry quality brands and durable materials like cotton, polyester, synthetic blends, and foam or mesh panels for breathability.

Our lineup includes:

Nike and Adidas – iconic names in retail and promo
Yupoong, Flexfit, and more – a staple in branded headwear

These pair perfectly with your existing custom apparel, like hoodies, jackets, or t-shirts, so you can keep your brand visible across your entire wardrobe.

Frequently Asked Questions

How long does it take to make custom hats Houston?

If necessary, custom hats can be produced with next-day service. Otherwise, the standard turnaround time is about two weeks. For specific details on turnaround times, rush services, or expedited shipping options, visit the product’s page.

Is there a minimum quantity required to order custom caps?

There is no minimum order quantity required. However, keep in mind that our pricing is quantity-based, so the more units you order, the lower the cost per unit.

How do I order custom hats?

Placing an order is simple and efficient: upload your logo or design to our online designer, position it as you like, add it to your cart, and complete the checkout process. After submission, we’ll send a detailed digital mockup for your approval. Production will start once you approve the mockup and finalize payment.

Can I customize style and decoration?

Yes! Choose between flat embroidery, 3D puff, or patches, depending on your design.

Are your hats sustainable?

We offer select sustainable and eco-conscious garment options. Just ask; we’re happy to help you choose.

Over 1,000,000 items printed... Check out our reviews!

Brett Swope

8 days ago

We ordered shirts for our vacation Bible school and they are perfect! The customer service was great and they even went out of their way to get our order here faster to ensure they arrived in time for our event. We highly recommend this company. Grand Forks Baptist Church

Aly Clare Leguizamon

13 days ago

The quality of the merchandise and the printing exceeded my expectations!

Taylor McVey

15 days ago

Great service, easy site to use and reasonable prices for larger orders. Only thing to note: Gildan Heavy Blend Hooded Sweatshirt sizes run on the smaller side, so order a size up.

VT Grad 2025

20 days ago

From our Google account, it's clear that we are a graduating class looking for someone to customize our merchandise. We found Coastal Reign, and we were beyond impressed with their services. We specifically spoke with Vivian, who helped us the entire way through. We were extremely happy with our results. Vivian was amazing, and we couldn't have thanked her enough for helping us organize 30+ items.

Aleksandra Salimova

23 days ago

Our company had a great experience with Coastal Reign Printing. Their team was very helpful in fulfilling all of our requests and delivering the order in a short period.

PJ Richards

23 days ago

My experience was fantastic. Angela was great to work with, very helpful and went above and beyond to help with a few of my requests. Thanks! We will for sure come back for future projects!

Nick Milum

23 days ago

Coastal Reign has been my go-to for custom shirts for a while now. They're helpful, responsive, and the quality is unmatched. Highly recommend!

Megan MacDonald

25 days ago

I was searching for a local company to do apparel printing for our gym and came across Coastal Reign. I was beyond pleased with every step of the process from start to finish. I was specifically working with Efraim throughout the ordering process. He was very quick to respond to all of my emails in a very clear and concise manner. He was informative about the products, and committed to meeting the deadlines we needed. The system they use for mock up approvals and quotes was extremely efficient and allowed me to play around with quantities on different garments to see how it would change pricing. Our bulk order had about 100 items which included several different styles, colors, ink colors, and sizes and it arrived perfectly, on time, without a single mistake. Our members only had great things to say about them. I will definitely be using Coastal Reign for all of my future apparel orders and highly recommend them to others!