Custom Embroidered Hats Chicago, IL [Make Your Own]
Instant quoting available on thousands of custom products

Printed Right Guarantee

We guarantee to print your products exactly as you envisioned. If we get it wrong, we’ll print it again at no extra cost. Receive expert graphic, design and printing help whenever you need it.

Receive expert design help whenever you need this.

Vibrant + High Quality Prints

Printed in-house to ensure your logo is vivid and durable, resulting in custom products that last. All custom orders are reviewed by our staff before payments are processed.

All custom orders are reviewed by our staff before payments are processed.

Pay After you Approve

Place your order free of charge on our site. Our artists will refine your artwork and send it for your approval.

Trusted by 20,000+ companies

We print tshirts for Disney Canada!
University of Pennsylvania has ordered custom clothing from Coastal Reign.
Microsoft Vancouver chooses Coastal Reign for their embroidered zip hoodies.
Netflix has ordered custom clothing from Coastal Reign.
Princeton student clubs love our design services and free shipping!
Coastal Reign has printed for Ebay!
Amazon chooses Coastal Reign to print their team specific hoodies and shirts!
Tedx orders custom clothing from Coastal Reign.
Close-up of embroidery on a hat, showcasing the logo of a Canadian barber shop stitched on the front panel.
Bold 3D puff embroidery created for chime.io, showcasing raised stitching and premium craftsmanship.
Custom hat with a multi-colour embroidered corgi, combining playful design with premium stitching.
Close-up of brewery-themed caps with professionally embroidered logos, designed for staff or merchandise.
Eye-catching multicolor embroidery featuring intricate detailing and bold threadwork.
Branded hats with vibrant embroidered patches, highlighting texture and stitching quality.
Stylish hat with a branded leather patch, perfect for retail or promotional use.
Embroidery design on a trucker hat, created for a local craft brewery to showcase their brand.

Custom Hats Chicago

Coastal Reign is a custom hat company that offers free shipping to Chicago, IL. At Coastal Reign we have a fleet of embroidery machines in our warehouse, dedicated to embroidering your logo and slogan ideas on custom hats. Our custom hats are perfect for any occasion. We offer a wide range of options, including baseball caps and various styles of custom hats, ensuring you find the perfect fit for your needs. Our services are cost-efficient, making custom caps a viable marketing strategy for businesses looking for effective promotional results with a low investment. Besides t-shirt printing, hats are an extremely popular option for organizations looking to brand themselves.


We have a variety of custom hats available to embroider. We are able to offer everything from custom-embroidered snapbacks to custom-embroidered toques. For custom hats specifically, we also offer specialty printing methods including, puff embroidery, woven labels, sublimated patches, embroidery patches, and leather patches. Additionally, we provide a range of promotional items like custom hats and beanies to help increase brand awareness.

Close-up of a Yell logo embroidered onto the front panel of a structured cap.

Why Coastal Reign for Custom Hats?


  • No minimum order required, start small or order in bulk
  • Free digital mockups before you commit
  • Fast production timelines with quick turnarounds
  • A wide range of hat styles, from flexfit to baseball hats and snapbacks

We make it easy to bring your cap design ideas to life. Whether you’re ordering for corporate events, retail, team uniforms, or personal projects.


Embroidery


One of the most popular print methods for hats is direct embroidery, a key part of our embroidery services that enhance branding through customized products. Custom embroidery Canada is done by the thread sewn in and out of the hat’s fabric, creating the design one stitch at a time. Embroidered hats allow for a multi-colour, detailed and high-quality print.


Example of custom embroidery work featuring a client’s logo stitched with precision and care.
Close-up of raised puff embroidery stitched with the Dueck Cadillac logo, creating a textured, dimensional effect on a cap.

Puff Embroidery on Hats (Speciality Print Upon Request)


Puff embroidery is a specialty embroidery method that can be requested. When using puff embroidery the design is embroidered on top of a foam base to create a lifting effect, resulting in the print being raised off the garment creating a three-dimensional effect on your custom hats.


Woven Label on Hats (Speciality Print Upon Request)


If you want to add a personalized touch to your hats, custom-woven labels are a stylish and unique option. Custom t-shirts with woven labels on the hem and sleeves are also available, offering a great way to subtly promote brands. Woven labels are made by weaving thread together to create a design. After the woven label is printed we sew them onto the custom hat of your choice!


Custom woven label applied to an AS Colour hat, combining subtle branding with a retail-ready look.
Custom flat brim hat with a high-quality embroidered patch, perfect for streetwear or promotional apparel.

Embroidered Patches on Hats (Speciality Print Upon Request)


Custom embroidered patches are a durable and high-quality specialty print option for custom hats. Embroidered patches can also be used on promotional caps, offering a versatile branding solution for events, company uniforms, and customer gifts. Embroidered patches are printed on a high-density twill backing and then applied to the custom hat. However, these patches are not the best at capturing small and intricate details. This print method is a great way to make your logo or design stand out.


Leather Patches on Hats (Specialty Print Upon Request)


Make your own logo stand out with Custom Leather Patch Hats. These custom patches are laser engraved. The laser-engraved leather patch creates a sleek, clean look for your custom hats. Leather laser engraving uses a detailed laser to cut out your design on the patch, this allows for a high-quality, detailed print. The leather patch is then sewn onto the hat of your choice.


Custom leather hat patch featuring a laser-engraved fishing logo—perfect for outdoor or lifestyle brands.
Custom-designed sublimated patch applied to a mesh-back trucker hat for branded headwear.

Sublimated Patches on Hats (Speciality Print Upon Request)


Custom Sublimated patches are another specialty print for custom hats. Sublimated patches are commonly used on trucker mesh caps. Sublimated patches are printed by dyeing the patch with ink to create a design and then the patch’s edges are embroidered. Each molecule of the patch is dyed, allowing for a great amount of detail and colour to be achieved in the design. Sublimated patches are a great option for individuals with a colourful and detailed design.


Premium Materials & Brands

Your hat deserves a strong foundation. That’s why we only carry quality brands and durable materials like cotton, polyester, synthetic blends, and foam or mesh panels for breathability.

Our lineup includes:

  • Nike and Adidas – iconic names in retail and promo
  • Yupoong, Flexfit, and more – a staple in branded headwear

These pair perfectly with your existing custom apparel, like hoodies, jackets, or t-shirts, so you can keep your brand visible across your entire wardrobe.

Frequently Asked Questions

How long does it take to make custom hats Chicago?

If needed, custom hats printed at our facility can be printed within a few days. However, typically our standard turnaround for custom hats is around two weeks. You may view the turnaround time for a specific custom hat, by simply clicking on the product's page and viewing the turnaround time on the bottom left.


Is there a minimum quantity required to order custom caps?

No minimum quantity is required. However, please note that our pricing is based on quantity, meaning bulk orders will allow for a lower unit cost.


How do I order custom hats?

Our ordering process is straightforward: just upload your design or logo onto our online designer, position it as you like, then add it to your cart and proceed to checkout. Once we receive your order our team will then provide you with a high-quality digital mockup to approve before any payment is taken once you approve your mockup and pay that is when the production process starts.


If you need any assistance, our customer service team is here to assist. They can guide you through placing your order and ensure your designs are print-ready.


Can I customize style and decoration?

Yes! Choose between flat embroidery, 3D puff, or patches, depending on your design.


Are your hats sustainable?

We offer select sustainable and eco-conscious garment options. Just ask; we’re happy to help you choose.


Over 1,000,000 items printed... Check out our reviews!

Brands Offered

Brand logo for Carhartt, one of the many brands we offer
Brand logo for Adidas, one of the many brands we offer
Brand logo for Nike, one of the many brands we offer
Brand logo for AS Colour, one of the many brands we offer
Brand logo for Helly Hansen, one of the many brands we offer
Brand logo for Northface, one of the many brands we offer
Brand logo for Columbia, one of the many brands we offer
Brand logo for Herschel Bags, one of the many brands we offer
Brand logo for Roots, one of the many brands we offer
Brand logo for Gildan, one of the many brands we offer
Brand logo for Champion, one of the many brands we offer
Brand logo for Tentree, one of the many brands we offer
Brand logo for Russell Athletics, one of the many brands we offer
Brand logo for Bella and Canvas, one of the many brands we offer