Custom Hats Phoenix

Flat Brimmed Hat against a gray background

Printed Right Guarantee

We guarantee to print your products exactly as you envisioned. If we get it wrong, we’ll print it again at no extra cost. Receive expert graphic, design and printing help whenever you need it.

Receive expert design help whenever you need this.

Vibrant + High Quality Prints

Printed in-house to ensure your logo is vivid and durable, resulting in custom products that last. All custom orders are reviewed by our staff before payments are processed.

Pay After you Approve

Place your order free of charge on our site. Our artists will refine your artwork and send it for your approval.

Trusted by 20,000+ companies

University of Pennsylvania has ordered custom clothing from Coastal Reign.

Netflix has ordered custom clothing from Coastal Reign.

Princeton student clubs love our design services and free shipping!

Amazon chooses Coastal Reign to print their team specific hoodies and shirts!

Tedx orders custom clothing from Coastal Reign.

Bold 3D puff embroidery created for chime.io, showcasing raised stitching and premium craftsmanship.

Custom hat with a multi-colour embroidered corgi, combining playful design with premium stitching.

Close-up of brewery-themed caps with professionally embroidered logos, designed for staff or merchandise.

Eye-catching multicolor embroidery featuring intricate detailing and bold threadwork.

Branded hats with vibrant embroidered patches, highlighting texture and stitching quality.

Stylish hat with a branded leather patch, perfect for retail or promotional use.

Custom Hats Phoenix

Coastal Reign is your go-to source for custom apparel and products, offering high-quality options for organizations looking to showcase their branding. With all embroidery done in-house, we ensure a precise and professional finish on every custom hat. We also offer free shipping to anywhere in Phoenix, Arizona.

Our collection includes a wide variety of custom hats, such as snapbacks, toques, and more, ready to be personalized with your logo or design. We offer several decoration methods, including puff embroidery, woven labels, sublimated patches, embroidery patches, and leather patches. Among these, flat embroidery is the top choice for its polished and professional look.

Personalizing your hats is simple and straightforward. Start designing your custom hat today and let us deliver exceptional results with our in-house embroidery expertise!

Why Coastal Reign for Custom Hats?

No minimum order required, start small or order in bulk
Free digital mockups before you commit
Fast production timelines with quick turnarounds
A wide range of hat styles, from flexfit to baseball hats and snapbacks

We make it easy to bring your cap design ideas to life. Whether you’re ordering for corporate events, retail, team uniforms, or personal projects.

Embroidery

Embroidery is one of the most popular methods for customizing hats. This process involves sewing thread directly into the fabric, creating the design stitch by stitch. It offers the ability to produce detailed, multi-colour designs with a high-quality finish. Our in-house embroidery process ensures top-tier craftsmanship and attention to detail.

Puff Embroidery (Specialty Print Upon Request)

Puff embroidery is a specialty technique that adds depth to your custom hats. By stitching the design on top of a foam base, this method lifts the embroidery, creating a raised, three-dimensional effect that makes your design pop.

Woven Labels

For a distinctive and stylish look, custom-woven labels are a great addition to your hats. The design is created by weaving threads together, and once completed, the label is sewn onto the hat of your choice for a professional touch.

Custom woven label applied to an AS Colour hat, combining subtle branding with a retail-ready look.

Custom flat brim hat with a high-quality embroidered patch, perfect for streetwear or promotional apparel.

Embroidered Patches

Custom embroidered patches offer a durable and high-end solution for custom hats. Printed on a sturdy twill backing, these patches are attached to the hat for a bold, standout look. This method is ideal for strong, simple designs but is less suited for intricate details.

Leather Patches

Custom Leather Patch Hats are a stylish way to showcase your logo. The patches are laser engraved to achieve a sleek, professional look. A detailed laser etches your design onto the leather patch with precision, ensuring a high-quality result. The finished patch is sewn onto your chosen hat.

Custom-designed sublimated patch applied to a mesh-back trucker hat for branded headwear.

Sublimated Patches

Custom Sublimated Patches offer a vibrant and detailed way to enhance your custom hats. The patches are printed by dyeing them with ink to create the design, and their edges are embroidered for a polished look. This method achieves vivid colours and intricate details, making it perfect for bold designs.

Premium Materials & Brands

Your hat deserves a strong foundation. That’s why we only carry quality brands and durable materials like cotton, polyester, synthetic blends, and foam or mesh panels for breathability.

Our lineup includes:

Nike and Adidas – iconic names in retail and promo
Yupoong, Flexfit, and more – a staple in branded headwear

These pair perfectly with your existing custom apparel, like hoodies, jackets, or t-shirts, so you can keep your brand visible across your entire wardrobe.

Frequently Asked Questions

How long does it take to make custom hats Phoenix?

Custom hats can be printed within a next-day service if required, though our standard turnaround time is about two weeks. For specific turnaround times, rush options, and expedited shipping details, refer to the product’s page.

Is there a minimum quantity required to order custom caps?

For custom hats no minimum is required. However, please note that our pricing is based on quantity, meaning bulk orders will allow for a lower unit cost.

How do I order custom hats?

Placing an order is simple: upload your design or logo onto our online designer tool, adjust it as needed, add it to your cart, and complete checkout. After your order is submitted, we’ll send a digital mockup for your approval. Production starts only after your mockup is approved and payment is finalized.

Can I customize style and decoration?

Yes! Choose between flat embroidery, 3D puff, or patches, depending on your design.

Are your hats sustainable?

We offer select sustainable and eco-conscious garment options. Just ask; we’re happy to help you choose.

Over 1,000,000 items printed... Check out our reviews!

Brett Swope

8 days ago

We ordered shirts for our vacation Bible school and they are perfect! The customer service was great and they even went out of their way to get our order here faster to ensure they arrived in time for our event. We highly recommend this company. Grand Forks Baptist Church

Aly Clare Leguizamon

13 days ago

The quality of the merchandise and the printing exceeded my expectations!

Taylor McVey

15 days ago

Great service, easy site to use and reasonable prices for larger orders. Only thing to note: Gildan Heavy Blend Hooded Sweatshirt sizes run on the smaller side, so order a size up.

VT Grad 2025

20 days ago

From our Google account, it's clear that we are a graduating class looking for someone to customize our merchandise. We found Coastal Reign, and we were beyond impressed with their services. We specifically spoke with Vivian, who helped us the entire way through. We were extremely happy with our results. Vivian was amazing, and we couldn't have thanked her enough for helping us organize 30+ items.

Aleksandra Salimova

23 days ago

Our company had a great experience with Coastal Reign Printing. Their team was very helpful in fulfilling all of our requests and delivering the order in a short period.

PJ Richards

23 days ago

My experience was fantastic. Angela was great to work with, very helpful and went above and beyond to help with a few of my requests. Thanks! We will for sure come back for future projects!

Nick Milum

23 days ago

Coastal Reign has been my go-to for custom shirts for a while now. They're helpful, responsive, and the quality is unmatched. Highly recommend!

Megan MacDonald

25 days ago

I was searching for a local company to do apparel printing for our gym and came across Coastal Reign. I was beyond pleased with every step of the process from start to finish. I was specifically working with Efraim throughout the ordering process. He was very quick to respond to all of my emails in a very clear and concise manner. He was informative about the products, and committed to meeting the deadlines we needed. The system they use for mock up approvals and quotes was extremely efficient and allowed me to play around with quantities on different garments to see how it would change pricing. Our bulk order had about 100 items which included several different styles, colors, ink colors, and sizes and it arrived perfectly, on time, without a single mistake. Our members only had great things to say about them. I will definitely be using Coastal Reign for all of my future apparel orders and highly recommend them to others!