Custom Hats Philadelphia

Flat Brimmed Hat against a gray background

Printed Right Guarantee

We guarantee to print your products exactly as you envisioned. If we get it wrong, we’ll print it again at no extra cost. Receive expert graphic, design and printing help whenever you need it.

Receive expert design help whenever you need this.

Vibrant + High Quality Prints

Printed in-house to ensure your logo is vivid and durable, resulting in custom products that last. All custom orders are reviewed by our staff before payments are processed.

Pay After you Approve

Place your order free of charge on our site. Our artists will refine your artwork and send it for your approval.

Trusted by 20,000+ companies

University of Pennsylvania has ordered custom clothing from Coastal Reign.

Netflix has ordered custom clothing from Coastal Reign.

Princeton student clubs love our design services and free shipping!

Amazon chooses Coastal Reign to print their team specific hoodies and shirts!

Tedx orders custom clothing from Coastal Reign.

Bold 3D puff embroidery created for chime.io, showcasing raised stitching and premium craftsmanship.

Custom hat with a multi-colour embroidered corgi, combining playful design with premium stitching.

Close-up of brewery-themed caps with professionally embroidered logos, designed for staff or merchandise.

Eye-catching multicolor embroidery featuring intricate detailing and bold threadwork.

Branded hats with vibrant embroidered patches, highlighting texture and stitching quality.

Stylish hat with a branded leather patch, perfect for retail or promotional use.

Custom Hats Philadelphia

Coastal Reign specializes in custom apparel and products, offering a wide range of customizable options for organizations looking to enhance their branding. All our embroidery is done in-house, allowing us to ensure a high-quality finish and exceptional final product for your custom hats.

Custom hats are a popular choice for businesses and organizations, and we offer a variety of styles, including snapbacks, toques, and more. Our decoration methods include puff embroidery, woven labels, sublimated patches, embroidery patches, and leather patches. Flat embroidery remains the most popular option for its sleek and professional appearance.

You can easily customize any of our hats with your logo or design. Start designing your custom hat today and experience the quality of in-house embroidery at Coastal Reign!

Why Coastal Reign for Custom Hats?

No minimum order required, start small or order in bulk
Free digital mockups before you commit
Fast production timelines with quick turnarounds
A wide range of hat styles, from flexfit to baseball hats and snapbacks

We make it easy to bring your cap design ideas to life. Whether you’re ordering for corporate events, retail, team uniforms, or personal projects.

Embroidery

Custom embroidery is a top choice for hat customization. It uses thread sewn directly into the hat’s fabric, building the design stitch by stitch. This method allows for intricate, multi-colour designs with a premium, high-quality finish. All of our embroidery is done in-house, ensuring consistent and superior results.

Puff Embroidery (Specialty Print Upon Request)

Puff embroidery is a specialty technique that gives your custom hats a bold, raised look. By stitching over a foam base, this method creates a three-dimensional effect, making your design stand out from the garment’s surface.

Woven Labels

If you’re looking for a unique way to personalize your hats, consider custom-woven labels. These labels are crafted by weaving threads together to create your design, and they are then sewn onto your selected hat for a refined and stylish finish.

Custom woven label applied to an AS Colour hat, combining subtle branding with a retail-ready look.

Custom flat brim hat with a high-quality embroidered patch, perfect for streetwear or promotional apparel.

Embroidered Patches

For a durable and eye-catching design, custom embroidered patches are an excellent choice for custom hats. These patches are crafted on a high-density twill backing and applied to the hat. While they may not capture fine details, they are perfect for making your logo or design pop.

Leather Patches

Elevate your branding with Custom Leather Patch Hats. These custom patches are crafted using laser engraving, resulting in a sleek and polished appearance. The laser precisely etches your design onto the leather patch, ensuring high-quality detail. Once complete, the patch is sewn onto the hat of your choice.

Custom-designed sublimated patch applied to a mesh-back trucker hat for branded headwear.

Sublimated Patches

For colourful and detailed designs, custom Sublimated Patches are a fantastic option for custom hats. These patches are dyed with ink to create the design and finished with embroidered edges. The dyeing process allows for vibrant colours and sharp details, making your design stand out.

Premium Materials & Brands

Your hat deserves a strong foundation. That’s why we only carry quality brands and durable materials like cotton, polyester, synthetic blends, and foam or mesh panels for breathability.

Our lineup includes:

Nike and Adidas – iconic names in retail and promo
Yupoong, Flexfit, and more – a staple in branded headwear

These pair perfectly with your existing custom apparel, like hoodies, jackets, or t-shirts, so you can keep your brand visible across your entire wardrobe.

Frequently Asked Questions

How long does it take to make custom hats Philadelphia?

For urgent needs, we can produce custom hats with next-day service. Our standard turnaround time, however, is typically around two weeks. Visit the product’s page to view the specific turnaround time, rush options, and expedited shipping details.

Is there a minimum quantity required to order custom caps?

We do not require a minimum quantity for orders. Please note that our pricing is structured based on quantity, meaning the unit price decreases as your order size increases.

How do I order custom hats?

Ordering is straightforward: upload your design or logo using our online designer tool, adjust its position, add it to your cart, and complete the checkout process. We’ll then send you a high-quality digital mockup to approve. Production begins once you’ve approved the mockup and completed payment.

Can I customize style and decoration?

Yes! Choose between flat embroidery, 3D puff, or patches, depending on your design.

Are your hats sustainable?

We offer select sustainable and eco-conscious garment options. Just ask; we’re happy to help you choose.

Over 1,000,000 items printed... Check out our reviews!

Brett Swope

8 days ago

We ordered shirts for our vacation Bible school and they are perfect! The customer service was great and they even went out of their way to get our order here faster to ensure they arrived in time for our event. We highly recommend this company. Grand Forks Baptist Church

Aly Clare Leguizamon

13 days ago

The quality of the merchandise and the printing exceeded my expectations!

Taylor McVey

15 days ago

Great service, easy site to use and reasonable prices for larger orders. Only thing to note: Gildan Heavy Blend Hooded Sweatshirt sizes run on the smaller side, so order a size up.

VT Grad 2025

20 days ago

From our Google account, it's clear that we are a graduating class looking for someone to customize our merchandise. We found Coastal Reign, and we were beyond impressed with their services. We specifically spoke with Vivian, who helped us the entire way through. We were extremely happy with our results. Vivian was amazing, and we couldn't have thanked her enough for helping us organize 30+ items.

Aleksandra Salimova

23 days ago

Our company had a great experience with Coastal Reign Printing. Their team was very helpful in fulfilling all of our requests and delivering the order in a short period.

PJ Richards

23 days ago

My experience was fantastic. Angela was great to work with, very helpful and went above and beyond to help with a few of my requests. Thanks! We will for sure come back for future projects!

Nick Milum

23 days ago

Coastal Reign has been my go-to for custom shirts for a while now. They're helpful, responsive, and the quality is unmatched. Highly recommend!

Megan MacDonald

25 days ago

I was searching for a local company to do apparel printing for our gym and came across Coastal Reign. I was beyond pleased with every step of the process from start to finish. I was specifically working with Efraim throughout the ordering process. He was very quick to respond to all of my emails in a very clear and concise manner. He was informative about the products, and committed to meeting the deadlines we needed. The system they use for mock up approvals and quotes was extremely efficient and allowed me to play around with quantities on different garments to see how it would change pricing. Our bulk order had about 100 items which included several different styles, colors, ink colors, and sizes and it arrived perfectly, on time, without a single mistake. Our members only had great things to say about them. I will definitely be using Coastal Reign for all of my future apparel orders and highly recommend them to others!