Custom Hats Embroidered in Canada

Flat Brimmed Hat against a grey background

Printed Right Guarantee

We guarantee to print your products exactly as you envisioned. If we get it wrong, we’ll print it again at no extra cost. Receive expert graphic, design and printing help whenever you need it.

Receive expert design help whenever you need this.

Vibrant + High Quality Prints

Printed in-house to ensure your logo is vivid and durable, resulting in custom products that last. All custom orders are reviewed by our staff before payments are processed.

Pay After you Approve

Place your order free of charge on our site. Our artists will refine your artwork and send it for your approval.

Trusted by 20,000+ companies

The City of Vancouver, specifically the Board of Parks and Recreation division, has ordered custom clothing from Coastal Reign.

Netflix has ordered custom clothing from Coastal Reign.

Amazon chooses Coastal Reign to print their team specific hoodies and shirts!

The University of Toronto orders custom clothing from Coastal Reign.

Bold 3D puff embroidery created for chime.io, showcasing raised stitching and premium craftsmanship.

Custom hat with a multi-colour embroidered corgi, combining playful design with premium stitching.

Close-up of brewery-themed caps with professionally embroidered logos, designed for staff or merchandise.

Eye-catching multicolour embroidery featuring intricate detailing and bold threadwork.

Branded hats with vibrant embroidered patches, highlighting texture and stitching quality.

Stylish hat with a branded leather patch, perfect for retail or promotional use.

Custom Headwear That Elevates Your Brand

At Coastal Reign, we specialize in custom hats and caps that combine style, function, and visibility for sports teams, startups, events, or for a company. Our Canadian team makes the customizing process easy with expert embroidery, flexible styles, and free shipping anywhere in Canada.

We work with trusted names like Yupoong, Flexfit, and Carhartt to ensure every custom embroidered hat looks sharp, feels good, and lasts. From snapbacks, trucker caps, and beanies to toques, we help you create something unique with the right texture, colour, and fit.

The Best Custom Hats in Canada

No minimum order required – perfect for small runs or large promotional projects
Free digital mockups so you can preview your design
Quick turnarounds from our in-house Canadian embroidery facility
Massive range of hat styles including trucker, flexfit, and baseball hats
Personal support from a team that understands branding, quality, and custom apparel

Whether you're planning a cap for giveaways, team wear, or retail, we offer the best value for custom hats Canada wide.

Hat Print Methods

Hat Embroidery Made Easy

Our default method is flat embroidery, clean, sharp, and built for lasting wear. Your logo is stitched directly onto your hat, giving your design the kind of durability and craftsmanship that stands up to wear and tear.

If you’re looking to go bold, try 3D puff embroidery for raised, foam-backed logos that bring extra depth and pop.

Puff Embroidery (Specialty Print Upon Request)

Adds bold, raised texture. Popular on custom trucker hats, snapbacks, and headwear that needs a strong visual punch.

Woven Labels

A minimalist option stitched directly onto the cap for a professional finish. Works well with Flexfit and custom trucker hats.

Custom woven label applied to an AS Colour hat, combining subtle branding with a retail-ready look.

Custom flat brim hat with a high-quality embroidered patch, perfect for streetwear or promotional apparel.

Embroidered Patches

Stitched patches with a durable twill base. Ideal for adjustable caps and trucker caps, especially when you want a more rugged feel.

Leather Patches

Laser-engraved leather gives a sleek, high-end finish; perfect for Yupoong, mesh, or snapback styles.

Custom-designed sublimated patch applied to a mesh-back trucker hat for branded headwear.

Sublimated Patches

Full-colour, high-detail prints for complex logos, combined with embroidered edges for clean contrast.

Premium Materials & Brands

Your hat deserves a strong foundation. That’s why we only carry quality brands and durable materials like cotton, polyester, synthetic blends, and foam or mesh panels for breathability.

Our lineup includes:

Nike and Adidas – iconic names in retail and promo
Yupoong, Flexfit, and more – a staple in branded headwear

These pair perfectly with your existing custom apparel, like hoodies, jackets, or t-shirts, so you can keep your brand visible across your entire wardrobe.

Frequently Asked Questions

How long does it take to print hats?

Standard production takes about two weeks. Some styles offer faster quick turnarounds.

Is there a minimum quantity required?

Nope! There’s no minimum. Whether you need one custom cap or one hundred, we’ve got you.

How do I order custom hats?

Use our online designer to upload your cap design, position your logo, and personalize your order. We'll send a digital mockup before production.

Can I customize style and decoration?

Yes! Choose between flat embroidery, 3D puff, or patches, depending on your design.

Are your hats sustainable?

We offer select sustainable and eco-conscious garment options. Just ask; we’re happy to help you choose.

Over 1,000,000 items printed... Check out our reviews!

Brett Swope

8 days ago

We ordered shirts for our vacation Bible school and they are perfect! The customer service was great and they even went out of their way to get our order here faster to ensure they arrived in time for our event. We highly recommend this company. Grand Forks Baptist Church

Aly Clare Leguizamon

13 days ago

The quality of the merchandise and the printing exceeded my expectations!

Taylor McVey

15 days ago

Great service, easy site to use and reasonable prices for larger orders. Only thing to note: Gildan Heavy Blend Hooded Sweatshirt sizes run on the smaller side, so order a size up.

VT Grad 2025

20 days ago

From our Google account, it's clear that we are a graduating class looking for someone to customize our merchandise. We found Coastal Reign, and we were beyond impressed with their services. We specifically spoke with Vivian, who helped us the entire way through. We were extremely happy with our results. Vivian was amazing, and we couldn't have thanked her enough for helping us organize 30+ items.

Aleksandra Salimova

23 days ago

Our company had a great experience with Coastal Reign Printing. Their team was very helpful in fulfilling all of our requests and delivering the order in a short period.

PJ Richards

23 days ago

My experience was fantastic. Angela was great to work with, very helpful and went above and beyond to help with a few of my requests. Thanks! We will for sure come back for future projects!

Nick Milum

23 days ago

Coastal Reign has been my go-to for custom shirts for a while now. They're helpful, responsive, and the quality is unmatched. Highly recommend!

Megan MacDonald

25 days ago

I was searching for a local company to do apparel printing for our gym and came across Coastal Reign. I was beyond pleased with every step of the process from start to finish. I was specifically working with Efraim throughout the ordering process. He was very quick to respond to all of my emails in a very clear and concise manner. He was informative about the products, and committed to meeting the deadlines we needed. The system they use for mock up approvals and quotes was extremely efficient and allowed me to play around with quantities on different garments to see how it would change pricing. Our bulk order had about 100 items which included several different styles, colors, ink colors, and sizes and it arrived perfectly, on time, without a single mistake. Our members only had great things to say about them. I will definitely be using Coastal Reign for all of my future apparel orders and highly recommend them to others!