Custom Hats Embroidered in Canada

Flat Brimmed Hat against a grey background

Printed Right Guarantee

We guarantee to print your products exactly as you envisioned. If we get it wrong, we’ll print it again at no extra cost. Receive expert graphic, design and printing help whenever you need it.

Expert Design Review

All artwork you upload is reviewed by our designers to ensure it prints exactly as you envision. If anything's off, we'll fix it and send you an updated mockup for approval.

Pay After you Approve

Place your order free of charge on our site. Our artists will refine your artwork and send it for your approval.

Trusted by 20,000+ companies

The City of Vancouver, specifically the Board of Parks and Recreation division, has ordered custom clothing from Coastal Reign.

Netflix has ordered custom clothing from Coastal Reign.

Amazon chooses Coastal Reign to print their team specific hoodies and shirts!

The University of Toronto orders custom clothing from Coastal Reign.

Bold 3D puff embroidery created for chime.io, showcasing raised stitching and premium craftsmanship.

Custom hat with a multi-colour embroidered corgi, combining playful design with premium stitching.

Close-up of brewery-themed caps with professionally embroidered logos, designed for staff or merchandise.

Eye-catching multicolour embroidery featuring intricate detailing and bold threadwork.

Branded hats with vibrant embroidered patches, highlighting texture and stitching quality.

Stylish hat with a branded leather patch, perfect for retail or promotional use.

Custom Headwear That Elevates Your Brand

At Coastal Reign, we specialize in custom hats and caps that combine style, function, and visibility for sports teams, startups, events, or for a company. Our Canadian team makes the customizing process easy with expert embroidery, flexible styles, and free shipping anywhere in Canada.

We work with trusted names like Yupoong, Flexfit, and Carhartt to ensure every custom embroidered hat looks sharp, feels good, and lasts. From snapbacks, trucker caps, and beanies to toques, we help you create something unique with the right texture, colour, and fit.

The Best Custom Hats in Canada

No minimum order required – perfect for small runs or large promotional projects
Free digital mockups so you can preview your design
Quick turnarounds from our in-house Canadian embroidery facility
Massive range of hat styles including trucker, flexfit, and baseball hats
Personal support from a team that understands branding, quality, and custom apparel

Whether you're planning a cap for giveaways, team wear, or retail, we offer the best value for custom hats Canada wide.

Hat Print Methods

Hat Embroidery Made Easy

Our default method is flat embroidery, clean, sharp, and built for lasting wear. Your logo is stitched directly onto your hat, giving your design the kind of durability and craftsmanship that stands up to wear and tear.

If you’re looking to go bold, try 3D puff embroidery for raised, foam-backed logos that bring extra depth and pop.

Puff Embroidery (Specialty Print Upon Request)

Adds bold, raised texture. Popular on custom trucker hats, snapbacks, and headwear that needs a strong visual punch.

Woven Labels

A minimalist option stitched directly onto the cap for a professional finish. Works well with Flexfit and custom trucker hats.

Custom woven label applied to an AS Colour hat, combining subtle branding with a retail-ready look.

Custom flat brim hat with a high-quality embroidered patch, perfect for streetwear or promotional apparel.

Embroidered Patches

Stitched patches with a durable twill base. Ideal for adjustable caps and trucker caps, especially when you want a more rugged feel.

Leather Patches

Laser-engraved leather gives a sleek, high-end finish; perfect for Yupoong, mesh, or snapback styles.

Custom-designed sublimated patch applied to a mesh-back trucker hat for branded headwear.

Sublimated Patches

Full-colour, high-detail prints for complex logos, combined with embroidered edges for clean contrast.

Premium Materials & Brands

Your hat deserves a strong foundation. That’s why we only carry quality brands and durable materials like cotton, polyester, synthetic blends, and foam or mesh panels for breathability.

Our lineup includes:

Nike and Adidas – iconic names in retail and promo
Yupoong, Flexfit, and more – a staple in branded headwear

These pair perfectly with your existing custom apparel, like hoodies, jackets, or t-shirts, so you can keep your brand visible across your entire wardrobe.